An electrochemical device, composed of positive and negative plates, separator, and electrolyte, which is capable of storing electrical energy. Forklift battery maintenance is an important topic to understand as it can extend the life and performance of both battery and forklift. Lead acid battery maintenance and testing avo training. Proper battery care and maintenance of forklift batteries. Familiarize personnel with battery installation, charging and maintenance procedures. Fire and lifesafety group fls fls has organized the following information regarding testing frequencies for fire detection and alarm systems. Always wear the necessary protective clothing when working with a battery, especially gloves and. A device that transforms chemical energy into electric energy. Battery replacement criteria o failure to hold a charge, as shown by cell voltage and specificgravity measurements, is a good indicator for further investigation into the need for battery replacement o conducting a load test will show what capacity if any is left in the battery. This component maintenance manual cmm has been prepared in accordance with air transportation of america ata specification 100. Theres a right way and a wrong way to maintain and handle forklift batteries and doing it properly will ensure your investment is maximized. Display operating instructions visibly near the battery system. Battery bank 14 general installation requirements 14 safety first.
A dirty battery can discharge across the grime on top of the battery casing. The purpose of this manual is to assist those responsible for this care and maintenance in obtaining the most efficient service from their batteries using procedures which provide the safest possible environment. Extensive research has confirmed that this impedance is, to a good approximation, inversely proportional to the capacity of the battery. The contents of this report are the sole responsibility of s3idf and. Most lead acid forklift batteries provide around 2,000 charge cycles, which usually translates into about five. If the cells are over charged, the physical property of lead sulfate gradually changes, and it may become obdurate from which it becomes difficult to convert by charging process. Faulty procedures or inadequate charging equipment result in decreased battery life andor unsatisfactory performance. Storage battery maintenance and principles internet version of this manual created june, 1998 hydroelectric research and technical services group the appearance of the internet version of this manual may differ from the original but the content does not united states department of the interior bureau of reclamation denver, colorado. Maintenancefree ups batteries do not require replacement fluid, but they do require periodic maintenance. Facilities instructions, standards, and techniques. The goal of this article is to help extend the life of your batteries and improve the performance and life span of your lift truck by educating forklift operators on some of the basics of electric forklift. Forklift battery use and maintenance osha safety manuals.
Flooded, wet cell, leadacid battery maintenance schedule last updated 123197. Because the applied voltage is known, the impedance of the battery can be calculated using ohms law. The first few times this procedure is performed, disconnect the low. Battery maintenance, battery testing and replacement. Flooded, wet cell, leadacid battery maintenance schedule last updated 1231 97. A battery must have several components to work properly. When servicing a sealed maintenance free smf battery, check the state of. Always maintain correct electrolyte levels as specified. Most lead acid forklift batteries provide around 2,000 charge cycles, which usually translates into about five years of service life. Ongoing battery maintenance is critical so that the forklift is always safe and ready to get your work done. Battery maintenance log sheet template better than excel and.
Recommended charging, equalization and preventive maintenance procedures for rolls batteries. Inspect the outer shell and other components for damage. Our ups preventative maintenance visits cover a wide variety of tests and inspections including. Maintenance for ups systems a general guide for the maintenance requirements of the ups systems modules, static switches, and controls is provided. For nickelcadmium nicd batteries used in stationary applications. Inspect the terminals, screws, clamps and cables for breakage, damage or loose connections. Establish regular maintenance intervals for all industrial batteries to realize the full value of your. Safety glasses must be worn when checking leadacid batteries and handling electrolyte. A charged century battery will have a stabilised voltage above 12. Although electronic components are not subject to wear in the same. Electrolyte of lead acid batteryelectrolyte of lead acid battery cell is a. The top of the battery, posts, and connections should be clean, free of dirt, fluids, and corrosion.
But even this lifespan can only be reached with proper maintenance. We depend on it from the moment of unit start up to shutdown, yet, it is surprising how many operators do not understand how it works. During a maintenance visit the entire battery set will be put through a five stage process to ensure optimum performance during a power. If the battery terminals consist of screw terminals i. Battery maintenance figure 1 during the discharge figure 2 during the charge one of the important components of your unit is the storage battery. If you add water that has a high mineral content, there may be a cumulative adverse effect on battery performance. A capacity, or heavyload test measures the battery s ability to deliver current. Need some guidance for checking up your drone, maintaining battery health, transporting your drone properly etc this checklist can help you maintain your drone and avoid unnecessary failures as drone maintenance is key to your flight safety. A rectifier type battery charger of suitable capacity is used as dc source for. Basic leadacid battery maintenance rocky mountain atvmc. Always refer to the instructions included with the battery for proper procedures and care. Ieee recommended practice for maintenance, testing, and replacement of valveregulated lead acid vrla batteries for stationary applications i e e e 3 park avenue new york, ny100165997, usa 8 february 2006 ieee power engineering society sponsored by the stationary battery committee. Ecopowersupplies can provide maintenance cover for ups from 1kva to 6mva inclusive of all parts and labour when required, and with extended battery warranty options. Forklift battery maintenance guide most leadacid forklift batteries provide around 2,000 charge cycles, which usually translates into about five years of service life.
Battery preventative maintenance battery and rectifier. Hence, the specific gravity of the electrolyte decreases for which the rate of chemical reaction is hampered. A campbell scientific cr10 datalogger controls the switching, logs the battery voltage, stops the test when battery. Ieee 450 recommended practice for maintenance, testing and replacement of vented lead acid batteries for stationary. A good battery maintenance program may prevent, or at least, reduce the costs and damage to critical equipment due to an ac mains. Centurys stringent quality assurance and inspection processes demanded by. Nonadherence to the installation, operating and maintenance instructions repairs carried out with nonapproved spare parts or by nonapproved personnel unauthorized interference with the battery. Most battery inspections and checks are relatively straight forward, so having a frequent cadence of inspections along with a reliable battery maintenance procedure are the keys to good battery process. Determine capacity rating the capacity rating is located on the battery. The battery bank can include either wet leadacid or sealed leadacid cells. Load bank testing is provided as an option to standard commissioning and maintenance procedures. The relay is activated by a pulse from c1 on the cr10, and deactivated by a pulse from c2. Disclaimer this report is made possible by the support of the american people through the united states agency for international development usaid.
Procedures for installation and commissioning of batteries 57 7. Ensure the battery top is clean, dry, free of dirt and grime. Does your forklift still meet your needs or have they changed. This manual has been written for the purpose of guidance only. Ups maintenance procedures ups services ecopowersupplies.
Standard operating procedure battery charging do not use this equipment unless you have been trained and assessed to a competent level in its safe use and operation, and have been given permission to use this equipment. The longer your forklift batteries last, the lower your costs. Always wear personal safety wear when inspecting, servicing or working near batteries. Load bank testing helps to identify potential areas for concern under controlled test conditions. This means that each battery in its normal life span has had about 16 quarts of water added. A quick guide to ups system battery maintenance and monitoring. As part of the preventative maintenance visits onsite discharge testing is carried out to assess and report on the actual performance of the battery set. Odyssey battery reconditioning charge procedure scope. Battery test sets work by applying an ac voltage to the battery and measuring the resulting current flow. Always wear the necessary protective clothing when. Any fluids on or around the battery may be an indication that electrolyte is spilling, leaching, or leaking out.
This is where you can find everything you need to maximize the. Energy generation equipment 11 solar array 11 gensets 12 wind generators 12 picohydro generators 12 2. Without it, a ups battery becomes susceptible to a number of threats that can ultimately result in a reduced level of protection and premature failure. Internet version of this manual created hydroelectric. Trojan battery company has been manufacturing deepcycle, flooded batteries for more than three generations. Battery testing guide 5 battery types there are several main types of battery technologies with. Restrict access to battery area, permitting trained personnel only, to reduce the possibility of injury. It is a procedure of measuring changes in battery conditions and allowing trend analysis to pr edict the health and expected. With this service a technician can quickly identify if the ups is correctly connected andor. Please take a moment to read the following battery care and maintenance instructions. Forklift battery charging methods the discovery process before you buy consider the age of your forklift, is the forklift operating correctly. All of the following information can b e found in the 2007 edition of the national. Battery user manual surr0072user manual dd 1 20141215 3.
Premium lt valve regulated lead acid aircraft batteries by teledyne battery products component maintenance manual lt vrla 3. Test, service and charge batteries automotive training board nsw. Clip the negative black end of the light bulb to the negative battery terminal. One of the most important tools which companies have to ensure good battery maintenance is a battery maintenance log sheet or log book. When encased in a container and fitted with terminals, it is the basic building block of a battery. Our experience has shown that the key factor to achieving optimum performance and long battery life is to follow a regular care and maintenance program. If you have any other questions about maintenance on your new bradford solar. You must boost charge a weak battery before load testing.
Met sop 510 battery maintenance california air resources. It is designed to be used as an adjunct to teaching safety procedures and to act as a reminder to users prior to machine use. Concorde battery corporation component maintenance manual rg series main aircraft battery 243071 page intro1 dec 042018 introduction 1. If batteries are dirty, refer to the cleaning section for the proper cleaning procedure. Ieee recommended practice for maintenance, testing, and. While variations of these general guidelines have filtered throughout the industry for years, we know many customers are either new to electric lifts, have never been provided with documentation, or have never had the opportunity to have their questions answered. Fill each cell to proper level with batterygrade sulfuric acid of 1. Set the dc disconnect switch on the ups and all battery enclosures in the system to the off position. Personnel must be thoroughly trained in battery maintenance procedures, first aid, protective equipment, and precautions and hazards of battery maintenance operations. Always maintain batteries in clean and dry condition. It will help you achieve optimum performance and long life from your new investment. Battery maintenance checklist never smoke or have open flame or spark near a battery. The charger will operate satisfactorily into a short circuit indefinitely. Manual may differ from the original but the content does not.
Leadacid batteries can develop reduced delivered capacity performance after prolonged periods of storage, especially if the batteries were not periodically boost charged or left on a float maintenance charger during the time of storage. Page 4 section 2 component maintenance manual scope this manual provides maintenance procedures for gill drycharged lead acid aircraft batteries manufactured under faa parts manufacturer approvals pma. Battery service and maintenance are essential to ensuring ongoing ups reliability. Disconnect all the battery units by removing or pulling them out to the red disconect line. Alpine ensures your batteries will not fail when needed by performing all maintenance procedures according to ieee, nerc, and manufacturers standards. Please read through this users guide carefully and completely before using your battery. The chargers offer the following standard features. Regular battery testing can ensure you and your love ones have a battery that is ready to start your vehicle in any condition. Operation operation procedures symmetra px 80 kw battery enclosure, operation and maintenance manual 9901426b001 5 set the system enable switch on the ups to the standby position. Deep cycle battery maintenance simple steps for longer battery life trojan battery company has manufactured batteries for almost eighty years. Every time you operate a forklift or other powered industrial truck, inspect it to ensure that it is operating properly. Fill each cell to proper level with battery grade sulfuric acid of 1. Temperatures of battery maintenance facilities must be kept below 120 degrees f and be well ventilated. Before using the battery charger, read all instructions and cautionary markings on the.
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